How To Complete Long Term Maintenance For Brick Making Machinery To Reduce Unexpected Downtime

Author : Alex Wu | Published On : 22 Sep 2026

Brick making machinery represents heavy‑duty industrial equipment working under high‑frequency impact and vibration environment. Many brick‑plant operators only execute repair work after equipment breaks down. Reactive maintenance creates frequent unplanned downtime, affecting order delivery and bringing economic loss. Summarized from decades of after‑sales service experience across global brick projects, standardized layered long‑term maintenance mechanism can greatly lower equipment‑failure probability and prolong equipment usable cycle.

Carry Out Daily Shift‑based Inspection And Simple Care

Every‑shift inspection forms the first defensive‑line for brick‑making‑machinery health. Before starting production each day, operators need to complete fixed check items. Check bolt fastening condition of key vibration component, oil‑liquid level of hydraulic station, feeding‑system foreign‑object residue, electric‑cabinet door sealing and cooling‑fan working status. After finishing daily‑production work, clear concrete residue sticking on mould and material‑hopper inner wall.

Many brick‑plant teams skip shift‑inspection work because of tight‑production‑schedule. Tiny loose bolt or residual concrete will evolve into severe mechanical damage after several working‑shifts. International building‑material‑equipment maintenance suggestion emphasizes that simple 15‑minute pre‑start‑check per shift can avoid most sudden breakdown‑caused production loss.

Implement Scheduled Periodic Overhaul For Wearing Components

Besides daily check, brick‑making machinery needs fixed‑cycle medium‑term overhaul work. According to actual operating hours, operators inspect and replace wearing parts including vibration‑motor bearing, seal ring of hydraulic cylinder, conveyor roller, mould wearing insert block. Do not wait until complete‑failure symptom shows up to implement replacement work.

Operators should build equipment‑running log, recording cumulative working‑hour, component‑replacement time and abnormal phenomenon. Different component owns different service‑life reference value. Reference data can be obtained from supplier’s official maintenance manual. Preventive component replacement according to working‑hour rather than visible fault reduces sudden‑halt risk significantly.

Focus On Hydraulic And Electric Control System Maintenance

Hydraulic system and PLC electric‑control system belong to core high‑value assemblies for modern automatic concrete block making machine. For hydraulic part, focus point includes hydraulic‑oil filtering, oil‑temperature monitoring, seal‑element aging observation. Prevent oil contamination from damaging precision valve components.

For electric‑control cabinet, keep cabinet interior clean and dry. Prevent concrete dust and moisture from invading inside cabinet. Regularly check cable connector tightening condition. Do not open electric‑cabinet door under production‑running status. For PLC touch‑screen and sensor parts, avoid violent impact and concrete‑dust pollution. Hydraulic‑electric system failure often causes long‑time production halt; regular careful maintenance effectively protects high‑value core assemblies.

Manage Spare‑part Inventory And Obtain Manufacturer Technical Resources

Reasonable spare‑part inventory avoids production halt caused by long‑time spare‑part‑shipping waiting. Brick‑plant operators stock key quick‑wearing parts according to supplier‑recommended spare‑part list. Spare‑part storage environment should keep dry and dust‑proof.

A reputable brick‑machine producer with more than 30‑year manufacturing experience provides complete maintenance manual, spare‑part catalog and video guidance document. It maintains 24‑hour online‑technical‑support for global clients. It accumulates project experience covering more than one hundred countries, with 50‑member engineering‑team supporting technical consultation and remote fault‑diagnosis. Cooperating with such supplier helps brick‑plant establish complete maintenance‑management system and reduce long‑term operational risk.